About Customer
About Customer
At United Pigments, dark smoke filled the air as their lead melting furnaces roared. As a top supplier to battery makers, they faced a growing problem: their diesel fuel was hurting both the environment and their bottom line.
The combination of unpredictable pricing, lower efficiency compared to alternative fuels, higher maintenance demands, and potential compliance costs makes HSD a less cost-effective fuel choice for many industrial applications, ultimately impacting profitability.
The point came when United Pigments decided to replace HSD with a cleaner alternative. SUPERGAS stepped in with a custom LPG solution specifically designed for the lead melting needs.
The tailored system addressed key concerns like enhanced safety protocols, automated controls improved consistency, and reliable fuel delivery ensured uninterrupted operations.
“LPG is a versatile fuel that caters to over 1000+ industrial applications. With customized solutions, we ensure every drop of LPG is utilized efficiently while maximizing saving for our customers”
Curious how LPG can boost your industrial operational efficiency?
LPG Solution Offered
Seamless Transition to LPG
Initially switching from HSD to LPG seemed stressful to the customer due to the operational downtime. But Conversion Assistance plan made it incredibly smooth. From the initial assessment, to the seamless delivery and installation, everything was managed by the experts.
The team handled installations with expertise, we have conducted safety trainings and audits to ensure safety.
"We truly understands the challenges of fuel conversion and provides a comprehensive, stress-free solution."
The Solution SUPERGAS Delivered:
It was designed to make things easy and reliable:
- 4 x 450 kg MAXIMA installation with 100 Kg/hr vaporizer
- Electronic Auto Changeover Device (EACD) for seamless switching between LPG banks
- Use of Straight Run (SR) grade LPG to ensure consistent flow and pressure
- End-to-end support in safety compliance, training, and regular audits
- Timely delivery and automation to ensure zero production loss
Operational Outcome
How switching to LPG changed everything?
Heavy HSD fumes filled the air, causing frequent headaches and breathing problems. With unpredictable HSD prices the fuel costs eating deeper into profits each quarter.
The switch delivered results - cleaner air inside the facility, reduced environmental impact outside, and more efficient fuel usage. Here’s how switching to LPG is the right choice:
- Higher thermal efficiency compared to HSD for lead melting processes
- Faster heat-up time from cold start to optimal melting temperature
- Less carbon dioxide emissions per unit of energy compared to HSD
- 90% reduction in particulate matter emissions
- 25% reduction in annual fuel costs for typical lead manufacturing operations
- Improved burner maintenance resulting in zero operational downtime.
Why Choose Us
We Care: For Our Planet & Your Business
At SUPERGAS, we're committed to growing sustainably alongside you. Your success fuels our innovations, to keep our service top-notch, we offer a suite of support
- SUPERGAS Care App for seamless ordering and delivery tracking
- Regular safety audits and preventive maintenance checks
- Customized safety training programs for your team
- Flexible Build-Own-Maintain infrastructure models
- Energy optimization solutions that reduce consumption and costs
- Dedicated support teams available 24/7 for emergency assistance
