LPG solutions for Aluminum Casting and Extrusion
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We manage everything from turnkey furnace conversions to 100% automated fuel tracking, ensuring a continuous supply and zero manual hassle.
LPG for Aluminum Extrusion
How to design an LPG-powered metal extrusion line?
Designing an efficient LPG system requires careful, tailored planning. Key factors considered during the design process include:
- Production Demand: Analysing your unique consumption patterns, overall production scale, and peak-hour energy needs.
- Logistics & Space: Assessing the available space for a safe LPG yard and determining the required frequency of fuel deliveries.
- Safety Distance: Ensuring strict compliance with mandatory clearance zones and safety layouts.
This is where expert engineering makes a difference. SUPERGAS brings over 30 years of global experience in designing customized LPG solutions across more than 60 industrial applications.
Checkout the key factors to be considered for safe and efficient LPG installation sites.
Every system is engineered with absolute precision, matching your exact production flow while strictly adhering to all statutory and safety guidelines.
Safety standards for using LPG in Aluminium Extrusion
LPG is a highly efficient but pressurized fuel, maintaining rigorous safety standards. Key safety standards for a compliant extrusion plant include:
- Statutory Compliance: The entire LPG installation must strictly follow mandatory regulatory guidelines, including PESO approvals for layout and storage.
- Safe Clearance Zones: The LPG yard and vaporizers must be installed at precise safety distances from the extrusion furnace, shop floor, and other property boundaries.
- Advanced Safety Devices: Pipelines must feature essential safety components, including SRVs to release excess pressure and PRVs to maintain a steady, safe fuel flow.
- Gas Detection Systems: Continuous gas leak detectors must be installed at critical points around the furnace and valve trains to provide early warnings.
Here are a range of innovative energy saving products to help industries stay efficient, safe and environmentally friendly.
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LPG System Maintenance Made Easy with SUPERGAS
Keeping your industrial LPG system in peak condition doesn’t just boost overall performance, it ensures maximum fuel efficiency and a safer workplace.
With SUPERGAS, system maintenance is completely worry-free. We offer comprehensive preventive maintenance, rapid breakdown support, and structured Annual Maintenance Contracts (AMC) to keep your aluminium extrusion lines running flawlessly. Beyond routine upkeep, our expert services include thorough LPG system audits and specialized safety training programs.
Best of all, these service reports and records are instantly accessible via the SUPERGAS Care App, an exclusive, easy-to-use platform for total LPG management.
Case Study
Case Study
SUPERGAS for Ralco Extrusion
They faced frequent operational downtime and serious safety concerns due to persistent issues with their previous LPG supplier. Read the full case study to discover how SUPERGAS delivered a scalable infrastructure to support their expanding production, backed by 100% system automation for seamless, worry-free operations.
After converting from FO to 4x450kg Maxima Plus system, maintenance costs are reduced. The regular preventive care keeps operations running with zero breakdown worries.
RAC ExtrusionsHaryana