Impact of LPG on Ceramic Baking

Switching to SR-Grade LPG from Natural Gas

A case study of how transitioning ensured unparalleled safety and dependable supply, highlighting the seamless adaptation and superior benefits of the switch.

Abstract

This case study explores a digital Vitrified Tile manufacturer that produces 15,000 boxes/day and uses 9-10 MT of LPG daily for continuous operations. They encountered considerable risks associated with fuel supply interruptions and safety issues due to natural gas. As a result, the company switched to SUPERGAS SR-Grade LPG, which ensured a consistent fuel supply and heightened operational safety. This decision led to a reliable and efficient production line.

Role of LPG in Ceramic Baking

The tile baking process in kiln involves firing the shaped and dried tiles at high temperatures to achieve the desired hardness, strength, and finish. The kiln furnace heats the tiles to temperatures typically between 1100 to 1200 degrees Celsius.

Due to its high calorific value, using LPG can be more energy-efficient, translating into lower fuel costs in the long run. Additionally, the efficiency of LPG can reduce firing times, leading to increased productivity, and reduced operational costs.

Benefits of Partnering with SUPERGAS

After facing supply disruptions, safety issues, and inconsistent gas quality with their Natural Gas supplier. SUPERGAS helped switch to SR-Grade LPG and stood out with technically proficient team, safe and compliant installations for handling cylinders, and thorough training for staff on cylinder management.
The expertise of the SUPERGAS team, their commitment to providing dedicated support, and their bespoke solutions to each issue demonstrated their dedication to excellence and ensuring customer satisfaction.

Operational Impact Study

While Using Natural Gas	After Switching to LPG
Refinery Grade Product with quality issues and cylinders were not dealt well due to improper logistic system.	Guaranteed uninterrupted SR-grade LPG supply and minimized risk with well-planned logistics.
Lack of safety and statutory regulations.	Strict adherence to IS 6044 with a well-informed team on safety and legal standards.
Due lack of safety procedures, cylinders were handled in an unsafe manner.	Provided safety Training on safe handling and operation of cylinders.
No customer support system, which delayed in the operations of the plant.	Dedicated customer service & technical team ensured around the clock support.