Case Study on impact of SUPERGAS on

Foam Extrusion

A case study of a customer who trusted and partnered with SUPERGAS for their LPG needs for consistent quality, safety compliance, and optimal production.

Abstract

This case study highlights a customer's switch from refinery-grade to Straight Run Grade LPG, addressing quality and safety issues. Noting safety discrepancies, SUPERGAS upgraded the client's manifold system to meet IS 6044 standards. Post-installation, SUPERGAS not only ensured compliance with safety norms but also provided ongoing safety training and audits, significantly enhancing production quality and workplace safety.

LPG for Foam Extrusion

Foam extrusion involves introducing a gas into molten polymer in an extruder to create foam. As the gas expands upon exiting the die, it transforms the polymer into a foam with either closed-cell or open-cell structure, varying by the process and materials. LPG is used as the foaming agent; it is injected into the polymer melt. It's selected for its ability to enhance the foam's cell structure, as well as to improve the consistency, quality, and uniformity of the final product.

Operational Impact Study

Before switching	After switching
The absence of clear instructions regarding safety protocols.	Timely safety audits and provided two safety training sessions on handling LPG.
Compromised finished product quality	SR grade LPG clean burning and even heat distribution improved the quality of finished product.
Lack of technical support from Local Supplier	Direct supply from SUPERGAS supported by dedicated customer service team improved overall operations.
Need to store excess cylinders in the Yard which is against the safety policies and norms.	We educated the customers on EACD, reducing the risk of unconnected cylinder storage at the LPG yard.
Lack of cylinder handling support, the cylinders were handled by Lucky Process team.	SUPERGAS had trained driver crew to load, unload, coupling and decoupling the cylinders, which improved the productivity of the customer.

Benefits of partnering with SUPERGAS

1. The customer experienced uninterrupted LPG supply with the installation of EACD, which resulted in seamless operations.
2. Complaint management system, safety audits and comprehensive safety training sessions reduced the safety concerns at workplace.
3. The customer observed improved product output with the supply of SR (Straight Run) grade LPG.
4. Our commitment and innovative solutions eliminated the need of dumping of excess cylinders in the premises.