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Compliance Through Conversion: FO to LPG Switch Boosts Steam Generation

30%

25% 

0

 Increased Steam-to-Fuel Generation Decreased Carbon Emission  Operational Downtime 
 Switching to LPG is Just One Call Away with SUPERGAS

About Customer

LPG Solution Offered

Why is this change crucial for Naxpar?

Naxpar Group found themselves at a critical juncture. The furnace oil (FO) fuel was suddenly banned in the market, leaving them scrambling for alternatives. The obvious replacements, HSD and LDO came with prohibitively higher costs.

And following are the challenges that came along with FO: 

  • Carbon deposits and soot built up constantly, requiring frequent maintenance.
  • The inefficient fuel-to-steam ratio (only 11-12 kg steam per kg of FO) meant excessive fuel consumption and higher costs.
  • The boilers needed preheating, adding to the existing complexities
  • Boiler system itself was deteriorating faster than expected due to FO's harsh properties.

Beyond operational issues, Naxpar faced mounting community pressure. The residential neighborhoods surrounding their facility suffered from FO pollution, resulting in formal complaints from the pollution control board.

“The clean-burning LPG eliminated the sludge and soot problems that constantly plagued the maintenance team.”

The Solution SUPERGAS Delivered:

From first call to installation, the conversion process is smooth and seamless. We delivered a tailored solution that tackles both environmental concerns and operational challenges:

  • 8 x 450 KG Maxima LPG system paired with a powerful 150 Kg/hr vaporizer
  • Electronic Auto Changeover Device, which seamlessly switches between gas banks without human intervention.
  • The advanced Continuous Gas Monitoring System added an extra layer of protection for operations.
  • Following strict IS 6044 Part 1 guidelines, we created a custom storage solution prioritising safety.
  • The comprehensive package included thorough safety training for staff and regular safety audits.

All these with the convenience of SUPERGAS Care app; the customer couldn’t say no.

With round-the-clock technical support and a single point of contact for all needs, the transition was remarkably smooth, allowing the client to focus on what they do best.

Check out LPG Vs Other Fuels : A detailed carbon Study for more information

Operational Outcome

This seamless switch delivered instant results! 

  • Steam-to-fuel ratio jumped by 30%, from 11-12 kg per kg of fuel oil to 15 kg per kg of LPG.
  • This efficiency boost came alongside a 25% reduction in their carbon footprint.
  • Operations improved with LPG's cleaner combustion producing zero sludge or soot.
  • LPG's instant, stable combustion, enhanced operational reliability.
  • Logistics became simpler too. Unlike fuel oil, LPG required no preheating and was easier to store.

Perhaps most importantly, uninterrupted LPG supply and reliable technical support ensured zero production downtime.

Why Choose Us

We Care: For Your Business & Our Planet

At SUPERGAS, we're committed to growing sustainably alongside you. Your success fuels our innovations. 

To keep our service top-notch, we offer a suite of support

  • SUPERGAS Care App for seamless ordering and delivery tracking
  • Regular safety audits and preventive maintenance checks
  • Customized safety training programs for your team
  • Flexible Build-Own-Maintain infrastructure models
  • Energy optimization solutions that reduce consumption and costs
  • Dedicated support teams available 24/7 for emergency assistance
Maxima

We don't just supply LPG – we partner with you to create energy solutions that power your business . If you want to experience SUPERGAS difference Contact us @9121177930.