Convert to LPG for Aluminum Melting

From Furnace Oil to LPG: Amba Aluminum's Smart Switch

30%	25%	0
Increased Efficiency	Decreased Carbon Emission	Operational Downtime

Switching to LPG is Just One Call Away with SUPERGAS

About Customer

For years, Amba Aluminum Private Limited had built a reputation for excellence by crafting high-quality aluminum sections, copper braids, and precision industrial machines like drilling and tapping equipment. Their product range extended from fabrication services to specialized equipment like quenching tanks and aging ovens, serving diverse industrial needs across the region.

However, their dependency on Furnace Oil (FO), for aluminum melting operations has become a growing challenge. Rising costs, supply uncertainties, and maintenance headaches were becoming roadblocks to their growth ambitions.

When the opportunity to switch to LPG presented itself, the management faced tough questions:

Would LPG supply be reliable? Could they maintain their safety standards? Would furnace maintenance become more complex?

This is the story of how Amba Aluminum, with a bold step, moved away from the old ways, transforming their operations and proving that smart choices lead to a smarter, cleaner future.

LPG Solution Offered

Amba Aluminum's Journey to Cleaner Energy

For Amba Aluminum, what started as a regulatory crisis became their journey toward operational excellence and environmental responsibility.

What Changed?

Regulatory ban on FO in the area
Alternative fuels like HSD/LDO were significantly more expensive
Constant carbon deposits and soot from FO combustion created endless maintenance headaches
Nearby residents suffered from FO pollution
Lower calorific value meant higher fuel consumption and operational costs
Time-consuming preheating requirements slowed down production
Extended preheating cycles reduced machinery lifespan and increased maintenance costs.

Along with the above challenges, pollution board complaints about excessive pollution levels mounted pressure.

The Solution SUPERGAS Delivered:

With SUPERGAS's expert conversion assistance, what seemed like a complex transition became surprisingly simple, delivering immediate improvements in efficiency and reliability.

Installed 4 x 450 KG Maxima LPG system with 200 Kg/hr vaporizer for consistent melting power.
Integrated Electronic Auto Changeover Device (EACD) for automatic bank switching - no manual intervention needed
Delivered customized storage compliant with IS 6044 Part 1 guidelines for complete safety
Provided comprehensive safety training and audits for worry-free operations
Enabled easy cylinder ordering and tracking via SG Care App
Offered 24x7 technical support and single-window service

Why choose LPG over other fuels? Here’s a detailed carbon footprint study of various Industrial fuels.

Operational Outcome

Observations & Benefits

The decision to switch to LPG for aluminum melting is game-changing. What followed was nothing short of remarkable!

25% reduction in carbon footprint - finally meeting environmental compliance goals
Zero sludge or soot - less furnace maintenance
Instant, stable heat - operational reliability
Simplified logistics - easier storage and transportation
Zero downtime - uninterrupted supply with dedicated technical support

Today, their furnaces run cleaner, faster, and smarter than ever.

Why Choose Us

Your Sucess is Our Success

At SUPERGAS, your success drives us to constantly innovate and stay curious about exactly what your business need.

To keep our service top-notch, we offer a suite of support

SUPERGAS Care App for seamless ordering and delivery tracking
Regular safety audits and preventive maintenance checks
Customized safety training programs for your team
Flexible Build-Own-Maintain infrastructure models
Energy optimization solutions that reduce consumption and costs
Dedicated support teams available 24/7 for emergency assistance

We don't just supply LPG – we partner with you to create energy solutions that power your business . If you want to experience SUPERGAS difference Contact us @9121177930.