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Aluminum Unit

Cleaner, smarter energy for industrial applications

Safe, Seamless LPG Integration for Aluminium Plants

From smelting to casting, your process needs fuel that performs without compromise. SUPERGAS Industrial LPG delivers exactly that, so your production never slows down.

Talk to Our Experts

How to choose right LPG supplier for continuous aluminum application operations? 

Your factory doesn't stop, and neither should your fuel supply. Look for a fuel partner with a strong distribution network who can supply even during peak demand or emergencies. A reliable supplier should also offer regular safety checks and technical support to help your plant stay efficient.

SUPERGAS has been offering end-to-end comprehensive solutions for industries like yours for over 30 years. Know more about our products & services.  

LPG for Aluminum Industry

What are the best primary fuel choice for reducing total energy cost of production ?

LPG stands out to be the smart fuel choice for aluminum manufactures. It is cost-effective, practical and compliant. Aluminum processing demands precise, high temperatures, and LPG delivers exactly that, consistently and efficiently.

Unlike furnace oil or coal, LPG offers:

  • Precise Temperature Control
  • Superior Metal Quality
  • Higher Energy Efficiency
  • Lower Maintenance Costs
  • Reduced Carbon Footprint
  • Ease of Storage and Handling

Its stable calorific value gives you predictable energy output, making production planning easier and cost forecasting more reliable.

What storage & safety requirements should the aluminum plant consider while installting LPG system?

Installing a bulk LPG system requires careful planning to ensure both safety and efficiency.

  1. Bulk tanks must be placed at specific safety distances.
  2. Design and layout must comply with OISD-144 guidelines.
  3. All pipelines must be pressure-tested and properly earthed to prevent static discharge.
  4. Clear emergency access routes must be always maintained.
  5. Only trained and authorised personnel should operate LPG systems.
  6. Regular emergency response procedures are mandatory for statutory compliance.

By partnering with a knowledgeable supplier, you ensure that all periodic inspections and safety audits are completed on time.

                         How to retrofit existing furnaces to run on                             industrial LPG fuel with minimal downtime? 

 It is easier than you think! SUPERGAS offers a complete conversion plan to ensure minimal downtime. It starts with a free fuel assessment, followed by custom design, professional installation, and a steady supply.

To ensure peace of mind, we provide ongoing maintenance and staff training. You can manage everything through the SUPERGAS CareApp, an exclusive platform where you can track orders, schedule services, and manage all activities in one place.

Choose your Application

LPG is used to turn solid aluminum ingots or scrap into liquid at high intensity heat (up to 2400°F) and hold the metal at a precise temperature to ensure it is ready for casting.
During the casting process, LPG is used to preheat the dies and molds preventing thermal shock and create a perfect shape without defects. 
LPG provides the uniform, consistent temperature required in annealing ovens to change the metal's structure. 
LPG is used to remove moisture and preheat the ladle prevents dangerous "splashes" and keeps the metal from cooling too quickly.
LPG is used in specialized furnaces to recover pure aluminium from "dross" (the waste material that floats on top of molten metal).
A clean, controllable flame enables smooth joining of delicate aluminum parts without oxidation or contamination. 

Case Study

Case Study

The Switch That Guaranteed High Efficiency

This study tracks an aluminum plant's successful shift from Furnace Oil to LPG. By switching fuels, the facility boosted thermal efficiency by 30% and has maintained zero downtime since commissioning.

Formore details, check out the full impact study.

Recently we had converted our Melting furnace fuel from FO (20 KL/M) to LPG, and we benefited in terms of cost through fuel saving as well as savings in carbon footprints.

Hasten Extrusions Pvt. Ltd.

Frequently Asked

SUPERGAS strictly maintains highest standards of safety by installing gas leak detection systems, and installations following OISD-169 and IS-2825 standards. Also conducts regular safety trainings, periodic maintenance and safety audits to ensure safe and secured environment for the customers.
LPG significantly reduces carbon emissions and eliminates sulfur oxides (SOx) and particulate matter compared to heavy oils. This ensures compliance with strict air quality regulations and lowers carbon taxes.
SUPERGAS offer energy audits, technical support, and fuel system retrofitting. Specialised conversion assistance plan ensures minimal downtime.
LPG is the most efficient choice. Its high calorific value and clean combustion allow for precise temperature control, resulting in higher metal recovery rates and lower maintenance compared to oil fuels.
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